To make a box

walnut collectors boxFor those of you interested in the construction of a box here is an in depth look at the process of making this walnut collectors box. Hover over To make a box  on the navigation bar to open all To make a box pages.

 

 

 

 

 

 

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I decided to make a mock up in mdf for this box to check that my dimensions were in proportion.

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Having made a trip to the timber yard to select the walnut I planed it to size from a rough plank. I use a hand plane to remove any machine marks.

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The board is then cut to the lengths of the 4 sides.

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I begin the process of dovetailing by marking the depth of the tails with a marking gauge.

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The tails are marked on the end of the board. Here I have begun to cut the tails, the mirror shows me where to stop the saw on the back of the board.

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Once the waste is removed form between the tails I use a very sharp chisel to pair to the line marked in with the marking gauge.

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Once the tails are cut I position the front dovetailed board onto the side and use a scalpel to mark the position of the tails.

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This is a homemade jig used to transfer the pin position onto the face of the side board.

 I go into much more detail about the dovetailing process on my sister website.

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Once the tails and pins are cut it’s the moment of truth when I do a dry fit to see what the joints are like.

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I then go round with a large hand plane to even up any discrepancies.